Geocell technology has come a long way over the past four decades. In its early days of development, the geocellular soil confinement system consisted of wax-coated craft paper; a plastic drainage pipe matrix fastened with staples; paper-thin, hexagon-shaped, glued aluminum; low- and medium-density recycled materials; pure polyethylene without UV stabilization; and square cells similar to old-fashioned egg carton separators. The Invention of Modern Geocell Technology In the late 1970s, the U.S. Army Corps of Engineers (USACE) contacted Presto Products Company—a private-label consumer packaging manufacturer—to develop a more robust honeycomb-shaped confinement system that would maintain load-bearing strength under heavy vehicle loads. Working with Steve Webster at the Waterways Experiment Station (WES), Presto’s Gary Bach devised a method to weld polyethylene strips to form a cellular structure. This innovative system became known as Sandgrid and was used by the military primarily for road applications. After the development of Sandgrid, Presto Products created a new business unit to focus solely on the geosynthetics business. With this expansion, Presto Geosystems® was established. Presto Geosystems and the USACE tested various resin blends and concluded that virgin high-density polyethylene (HDPE) provided superior weld consistency and structural strength. Presto Geosystems introduced the GEOWEB® Cellular Confinement System (CCS)… Read more »
Posts Tagged: GEOWEB
Innovative Solutions for Designing & Constructing Transmission Line Roads & Substations
When natural disasters, power surges, accidents, or general equipment failures threaten the reliability of the power grid, maintenance crews must be able to quickly and safely access transmission lines and substations to make repairs. Designing resilient energy infrastructure that ensures power companies have a reliable, regular supply of energy and contingency measures in place in the event of a power failure is crucial to their business and the communities they serve. Build Sustainable Roads for Utility Transmission & Substation Access Accessing sites in remote or undeveloped areas can present several challenges for the energy industry when it comes to building, operating, and maintaining power transmission lines and substations. Soft soils and low-water crossings can make it difficult for utility vehicles to safely and effectively reach sites for routine maintenance and emergency repairs. The GEOWEB® 3D Soil Stabilization System is ideal for shallow ground improvement applications and can easily be incorporated into unpaved access roads for transmission lines and substations. The GEOWEB geocells, made from an all-weather high-density polyethylene (HDPE) material, are durable, chemical resistant, and outperform standard two-dimensional geosynthetics through lateral confinement of infill materials, facilitating what is known as the “mattress effect” for distributing loads across weak subgrades. The… Read more »
Designing and Building Sustainable Multi-Use Trails Using 3D Soil Confinement
Trails and greenways play a vital role in communities by preserving and creating open spaces for low or no-cost outdoor recreation. They encourage people to get outside and safely explore environmentally sensitive areas that would otherwise be difficult or dangerous to access. Trails also function as a safe transportation corridor for those who commute by foot or bicycle. When talking about recreational trails, it’s also important to acknowledge the economic impact they have on communities. Many recreational trails across the country are revenue-generating tourist destinations that positively impact local economies. Fundamentals of Good Recreational Trail Design There are three key considerations to good trail design: reinforcement, drainage, and confinement of surface materials. These are critical components required to withstand repeated traffic loading, resist degradation from erosion, and minimize environmental impact. Finding economical and low-maintenance solutions to stabilize trails and greenways can be difficult. It is even more challenging in poor soil environments or environmentally sensitive areas where minimal disturbance is allowed, or where paving or filling within an existing floodplain or coastal area is limited by local, state, or federal regulations. Presto Geosystems’ soil stabilization solutions overcome these challenges by providing low environmental impact options that offer long-term stability for… Read more »
Designing Sustainable Ports & Yards with 3D Geocells
Stabilization for Higher-Performing Pavements Ports and intermodal yards in coastal areas are more prone to pavement problems due to inherent soft, unsupportive soils and high water levels. Heavy traffic patterns and the constant weight of loaded parked trailers and stacked containers at these facilities can accelerate the degradation of the paved or unpaved surfaces and subbase materials. The repeated pressure over poor soil conditions results in settlement, ruts, potholes, and even pavement failure. These surface problems require continual, costly maintenance and interruptions to facility operations. But the problem isn’t at the surface—it’s a base stabilization problem. Transforming Base Materials through 3D Confinement Creating and ensuring a stable surface supportive of the long-term, heavy traffic needs starts with better stabilization of the base materials. The GEOWEB® 3D Confinement System is built for this function. The system’s deep, cellular network controls both the horizontal and vertical movement of unstable base soils. When vertical loads are applied, active earth pressures in the loaded GEOWEB® cells push against passive earth pressures in adjacent cells to form a stable system. The benefits of confining fill are applied to both base reinforcement and unpaved surface applications. Permeable Unpaved Pavements Utilizing the GEOWEB® 3D system at the… Read more »
Build a Stronger Foundation for Infrastructure Projects with 3D Soil Confinement
It’s no secret that America’s infrastructure is desperately in need of investment. The American Society of Civil Engineers (ASCE) gave the country’s infrastructure an overall grade of D-plus in its 2017 Infrastructure Report Card—dangerously close to an outright failing grade. The ASCE estimates that the U.S. will need to spend nearly $4.5 trillion by 2025 to fix the country’s roads, bridges, dams, and other infrastructure. Our nation’s roads and bridges—commonly referred to as the “backbone” of the U.S. transportation system—received grades of D and C-plus, respectively. These transportation systems are deteriorating due to advancing age, increasing use, and inadequate funding. This degradation leads to a significant cost to users in terms of time, money, and safety. There are over 4 million miles of road in the United States, and the cost to maintain these roadways can vary greatly by state. Several factors determine maintenance costs, including the type of pavement surface, its current condition, its geographical location, average precipitation, number of annual freeze/thaw cycles, and frequency of use. Three-Dimensional Geocells Provide Solutions to Aging Infrastructure The long-term performance of infrastructure construction projects depends on the strength of the underlying soil. Through an interconnected honeycomb-like network, 3D geocells confine and stabilize… Read more »
Railroad ballast performance improvement using GEOWEB® Geocells
Each year railroads must allocate a significant portion of their capital and maintenance budget toward the creation and upkeep of high-quality ballast layers. Enduring, well-designed ballast is quite literally the foundation on which a successful rail line operates. With ballooning rail traffic carrying heavier loads than ever, GEOWEB cellular confinement (geocell) effectively takes the pressure off critical ballast systems. Oregon State University (OSU) recently performed state-of-the-art, three-dimensional dynamic Finite Element modeling to analyze the reinforcing benefit of GEOWEB geocells in railway applications. Completed in cooperation with the University of Kansas (KU), who simultaneously performed a testing program of Geocell-reinforced ballast placed over weak subgrade. The digital modeling results were reinforced by the laboratory tests and showed a significant decrease in settlement of the railway ballast when GEOWEB confinement was used. Using the GEOWEB system not only decreased settlement but also reduced pressure on point-to-point aggregate load transfer contact. This resulted in less damage to ballast aggregate particles leading to less progressive deformation and longer maintenance frequencies of the entire ballast embankment. In short, more cycles mean less track down-time for maintenance. The research results were clear. The benefits of applying GEOWEB Geocell confinement for reinforcement of real ballast over weak… Read more »
Choosing the Right Geocell
Written By: Bryan Wedin P.E., Chief Design Engineer, Presto Geosystems Not all geocells are created equal. While most manufacturers can provide similar-looking written specifications, you need assurances that the material delivered for your project is of the high quality that you expect. Important factors in the success of your geocell project include: Quality The geocell material is proven, strong, and will last Require only the highest quality virgin High Density Polyethylene (HDPE) resin Low quality or recycled resin can lead to weak and/or inconsistent seam strength, putting the success of your project at risk. Non-HDPE materials cannot match the nearly 40 years of in-ground experience of HDPE geocells and plastic alloy proprietary blends can mask cheap stiff filler materials. ISO Certification Important, but the manufacturer sets the testing protocol for the certification. Require a Certificate of Analysis (COA) for the material that is shipped to your project. An ISO certification that does not require continuous testing is lacking. Integral Components The complete solution includes proper components Non-corrosive, high-strength panel connection method (ATRA® Keys vs. weak staples or zip ties) Anchors that provide secure connections to the geocell (ATRA® stakes vs. J-hooks) Load Transfer Devices for tendon applications that are non-corrosive and… Read more »
How long does it take to install geosynthetic construction products?
How long does it take to install? It is a question we hear every day. When it comes to cost and installation rates for geosynthetic construction products, there are no simple answers to what seems like simple questions. In fact, beware of those who try to simplify determination of installation costs for their products with quick answers or charts and tables to determine construction rates. Experienced project managers and site supervisors of the crews charged with installation are in the best position to estimate productivity rates. They know best their crew’s capability and the characteristics of the site involved. The variables that need to be considered include: Crew size, talent, work ethic and workday length Temperature, precipitation and length of day (sunlight) Experience with product class Size of the project Site Access Site Conditions (see weather) Crew The optimum crew size is important. Too small and you may lose the benefits of assembly line productivity. Too large and you will find that you fall over each other and pay for extra “inspectors”. All crews are not created equally. The familiarity with tools and techniques vary greatly as does the work ethic both between crews and by region and country. Weather… Read more »
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